High Speed Double Layer Roll Forming Machine

This high-speed double layer roll forming machine is designed for efficient production of two different metal roofing sheet profiles on a single production line. With a reinforced machine frame, precision rollers, and intelligent PLC control system, it ensures stable operation, accurate forming, and long-term industrial performance.

Main Technical Specifications & Attributes

• Machine Type: Double layer roll forming machine

• Forming Structure: Upper and lower double deck structure

• Forming Profiles: Trapezoidal roofing sheet / corrugated sheet

• Raw Materials: Color steel, galvanized steel, PPGI, GI

• Material Thickness Range: 0.3–0.8 mm

• Effective Working Width: Customized according to profile

• Forming Stations: 13–18 stations total

• Roller Material: High-quality 45# steel

• Roller Machining: CNC precision machining

• Roller Surface Treatment: Hard chrome plating

• Shaft Diameter: 70–75 mm

• Shaft Material: Solid forged steel

• Main Frame Structure: Heavy-duty welded steel base

• Frame Thickness: 18–22 mm steel plate

• Transmission System: Chain or gearbox drive

• Main Motor Power: 7.5–11 kW

• Hydraulic Station Power: 4–5.5 kW

• Cutting System: Hydraulic post cutting

• Cutting Blade Material: Cr12Mov heat-treated steel

• Control System: PLC automatic control system

• Operation Interface: Touch screen HMI panel

• Length Control: Encoder automatic measurement

• Cutting Accuracy: ±1 mm

• Forming Speed: 10–18 m/min

• Layer Switching Method: Electric lifting system

• Decoiler Type: Manual or hydraulic decoiler

• Decoiler Capacity: 5–10 tons

• Electrical Components: International brand standard

• Voltage Requirement: 380V / 50Hz / 3 Phase

• Cooling Method: Natural air cooling

• Noise Level: Low-noise industrial design

• Machine Surface Treatment: Anti-rust industrial painting

• Machine Color: Blue (customizable)

• Automation Level: Fully automatic production line

• Labor Requirement: One operator

• Maintenance: Easy maintenance structure

• Durability: Designed for continuous industrial operation

• Safety Devices: Emergency stop & protective covers

• Production Efficiency: High output with stable quality

• Energy Consumption: Energy-saving design

• Application Fields: Steel structure buildings, factories

• Finished Products: Metal roofing sheets, roof panels

• Working Environment: Industrial production workshops

Performance Advantages & Applications

The double layer configuration allows fast switching between two different roofing profiles without replacing machines, significantly saving factory space and investment cost. This machine is widely used in roofing sheet production lines for warehouses, workshops, industrial buildings, and commercial construction projects.