High Efficiency Double Layer Roll Forming Machine

This double layer roll forming machine is specially engineered to manufacture two different metal roofing sheet profiles within one compact and heavy-duty structure. The upper and lower forming layers can be switched according to production requirements, significantly improving productivity while reducing equipment investment and floor space.

The machine adopts advanced cold roll forming technology, high-precision chrome-plated rollers, and a robust welded steel frame to ensure accurate profile dimensions, smooth surface finish, and long-term reliable performance. It is widely used in industrial buildings, steel structure workshops, warehouses, commercial facilities, and residential roofing construction.

Technical Specifications & Detailed Attributes

• 1. Machine Type: Double layer roll forming machine

• 2. Structure Design: Upper and lower dual forming layers

• 3. Forming Method: Cold roll forming technology

• 4. Profile Types: Corrugated and trapezoidal roofing sheets

• 5. Raw Materials: GI, PPGI, PPGL, Aluminum coils

• 6. Material Thickness Range: 0.3–0.8 mm

• 7. Coil Feeding Width: Customized according to drawing

• 8. Effective Forming Width: Based on profile design

• 9. Forming Stations: 13–18 stations per layer

• 10. Roller Material: 45# forged steel

• 11. Roller Surface Treatment: Hard chrome plated

• 12. Shaft Material: High-strength 45# steel

• 13. Shaft Diameter: 70–80 mm

• 14. Transmission System: Chain drive transmission

• 15. Reducer Type: High precision gearbox

• 16. Main Motor Power: 5.5–7.5 kW

• 17. Hydraulic Station Power: 4 kW

• 18. Cutting Method: Hydraulic post cutting

• 19. Cutting Blade Material: Cr12 quenched steel

• 20. Cutting Accuracy: ±2 mm

• 21. Control System: PLC automatic control

• 22. Operation Panel: Touch screen HMI

• 23. Length Measurement: Encoder automatic measuring

• 24. Production Speed: 8–15 m/min

• 25. Voltage Standard: 380V / 50Hz / 3Phase (customizable)

• 26. Decoiler Option: Manual or hydraulic decoiler

• 27. Decoiler Capacity: 5–10 tons

• 28. Feeding Guide Device: Adjustable guiding system

• 29. Leveling System: Integrated leveling rollers

• 30. Frame Structure: Heavy-duty welded steel frame

• 31. Surface Coating: Anti-rust paint treatment

• 32. Machine Color: Customizable

• 33. Lubrication System: Manual lubrication

• 34. Safety Feature: Emergency stop button

• 35. Protective Cover: Optional safety guard

• 36. Operation Mode: Fully automatic continuous production

• 37. Noise Level: Low operating noise

• 38. Finished Panel Quality: Smooth and uniform surface

• 39. Application: Industrial factories

• 40. Application: Warehouses

• 41. Application: Workshops

• 42. Application: Commercial buildings

• 43. Application: Residential roofing

• 44. Application: Agricultural structures

• 45. Approximate Machine Weight: 8–12 tons

Key Advantages

The double layer configuration enables manufacturers to produce two roofing sheet profiles using one machine, reducing capital investment and saving valuable workshop space.

Precision chrome-plated rollers ensure high forming accuracy and long service life. The PLC automatic control system allows operators to set length and quantity easily, improving efficiency and minimizing labor requirements.

We provide comprehensive technical support including machine installation guidance, commissioning service, operator training, and customized solutions according to customer drawings and specific project requirements.