This double layer roll forming machine is specially designed to manufacture two different roofing sheet profiles in a single integrated production line. The upper and lower layers can produce corrugated or trapezoidal panels independently, significantly saving factory space and reducing investment cost.
The machine adopts cold roll forming technology, PLC automatic control, and hydraulic cutting system to ensure high precision, smooth cutting edges, and stable high-speed operation. It is widely used in industrial buildings, warehouses, workshops, residential roofing, and agricultural construction projects.
1. Machine Type: Double layer roll forming machine
2. Forming Method: Cold roll forming
3. Layer Structure: Upper and lower double layer design
4. Profile Type: Corrugated / Trapezoidal roofing sheets
5. Applicable Material: GI, PPGI, PPGL, Aluminum coil
6. Material Thickness: 0.3–0.8 mm
7. Feeding Width: Customized according to profile
8. Effective Width: Customized
9. Forming Stations: 14–18 stations per layer
10. Roller Material: 45# forged steel
11. Roller Surface Treatment: Hard chrome plated
12. Shaft Material: High-strength 45# steel
13. Shaft Diameter: 70–80 mm
14. Transmission System: Chain drive
15. Gearbox: High precision reducer
16. Main Motor Power: 5.5–7.5 kW
17. Hydraulic Power: 4 kW
18. Cutting Type: Hydraulic post cutting
19. Blade Material: Cr12 heat-treated steel
20. Cutting Accuracy: ±2 mm
21. Control System: PLC automatic control
22. Operation Interface: Touch screen panel
23. Length Measurement: Encoder automatic measurement
24. Production Speed: 8–15 m/min
25. Voltage: 380V / 50Hz / 3Phase (customizable)
26. Decoiler Type: Manual or hydraulic optional
27. Decoiler Capacity: 5–10 tons
28. Feeding Guide: Adjustable guiding device
29. Leveling Device: Integrated leveling rollers
30. Frame Structure: Heavy-duty welded steel frame
31. Base Frame Thickness: Thick steel plate support
32. Machine Color: Customizable
33. Lubrication System: Manual lubrication
34. Safety Device: Emergency stop button
35. Protective Cover: Optional safety guard
36. Noise Level: Low operating noise
37. Operation Mode: Fully automatic continuous production
38. Panel Surface Quality: Smooth and scratch-free
39. Application: Industrial factories
40. Application: Warehouses
41. Application: Workshops
42. Application: Commercial buildings
43. Application: Residential houses
44. Application: Agricultural buildings
45. Machine Weight: Approx. 8–12 tons
The double layer configuration allows customers to switch between two roofing profiles conveniently, improving production flexibility. Compared with two single-layer machines, this equipment saves nearly 50% of installation space and reduces equipment costs.
All rollers are processed by CNC machines and chrome plated to ensure long service life and high forming accuracy. The PLC control system enables easy parameter setting for production length and quantity, reducing labor cost and improving automation level.
We provide complete technical support, installation guidance, operator training, and customized solutions according to customer drawings and requirements. This machine is an ideal solution for roofing sheet manufacturers seeking efficiency, reliability, and high output quality.
